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⚡ High Conductivity • Precision Engineered Copper Profiles

Custom Specifications & Processing Techniques for Electrical Conductive Copper Busbars, Tubes & Rods

Delivering high-purity T2 / C11000 and OF-Cu solutions engineered for optimal ampacity ratings, low transmission loss, and superior dimensional tolerances across global electrical systems.

✓ IACS Conductivity ≥ 98% ✓ Tight Tolerance (±0.02mm) ✓ CNC Bending, Punching & Tin-Plating ✓ Certified MTC to EN 10204 3.1
≥99.90%
Pure Copper (T2 / C11000)
≥98%
IACS Electrical Conductivity
380+
W/m·K Thermal Conductivity
±0.02mm
Precision Cut & Bend Tolerance
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One-Stop Precision Copper Profiles Manufacturer

Strategic non-ferrous manufacturing and customized engineering services provided by Shandong Baimaoxing Iron and Steel Co., Ltd.

ABOUT BAIMAOXING

Global Strategic Partner for High-Performance Metal Materials

Located in Liaocheng City, Shandong Province, China, Shandong Baimaoxing Iron and Steel Co., Ltd. is a leading comprehensive steel and non-ferrous enterprise integrating R&D, precision processing, custom fabrication, and international distribution.

Our diversified product portfolio covers carbon steel products (steel pipes, plates, round bars, coils, angle bars, flat bars, I-beams, galvanized coils, PPGI), stainless steel series, and advanced non-ferrous copper, brass, and aluminum profiles.

Adopting science-driven management and strict ISO/ASTM quality control standards, our conductive copper products are widely deployed in switchgear assemblies, electric vehicles (EV), renewable energy battery systems, power substations, HVAC, and industrial automation.

Copper and Brass Product Line Shandong Baimaoxing
Shandong Baimaoxing LogoCompany Facility
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T2 (C11000) Material Parameters & Electrical Conductivity

In-depth metallographic properties, ampacity ratings, and chemical compositions for power distribution.

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Conductive Efficiency

T2 electrolytic tough pitch (ETP) copper offers an electrical conductivity of ≥ 98.0% IACS with resistivity ≤ 0.01777 Ω·mm²/m at 20°C, significantly minimizing transmission losses and thermal buildup under high ampacity cycles.

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Purity & Anti-Corrosion

With Cu ≥ 99.90%, low impurity levels (Pb, Fe, Zn ≤ 0.005%), and superior oxidation resistance, our copper profiles resist atmospheric moisture, non-oxidizing acids, and harsh industrial environments with longevity exceeding 30 years.

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Mechanical Versatility

Available in Soft (O60), Half-Hard (H02/1/2H), and Hard (H04/H) tempers. Yields tensile strength from 215 to 395 N/mm² and elongation up to 40%, ensuring zero crack formation during tight-radius bending and punching.

Copper Chemical Composition & International Equivalence Standards

China (GB) UNS / ASTM ISO Standard JIS (Japan) Cu % (Min) Phosphorus (P) % Oxygen (O) % Total Impurity %
T2 C11000 Cu-RTP / Cu-FRHC C1100 ≥ 99.90% - ≤ 0.02 ≤ 0.10%
TU1 C10100 Cu-OF C1011 ≥ 99.99% 0.002 ≤ 0.002 ≤ 0.01%
TU2 C10200 Cu-OF C1020 ≥ 99.95% 0.001-0.005 ≤ 0.003 ≤ 0.05%
TP1 C12000 Cu-DLP C1201 ≥ 99.90% 0.004-0.012 - ≤ 0.10%
TP2 C12200 Cu-DHP C1220 ≥ 99.90% 0.012-0.040 - ≤ 0.10%

T2/TU1/TP2 Mechanical Temper Matrix

Grade (GB/ASTM) Temper Code Condition State Tensile Strength Rm (N/mm²) Elongation A10 (%) Hardness (HV)
T2 / C11000 O60 (Soft) Annealed Soft ≥ 220 ≥ 35% ≤ 60 HV
T2 / C11000 H01 / H02 1/4H to 1/2H Hard 245 - 340 ≥ 15% 80 - 100 HV
T2 / C11000 H04 / H06 Full Hard / Extra Hard ≥ 350 ≥ 3% ≥ 105 HV
TU1 / C10100 O60 / H02 Oxygen-Free ETP 215 - 330 ≥ 38% ≤ 58 - 98 HV
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Current Load Ratings & Busbar Dimension Selection

Matching standard copper flat busbar and tube dimensions against critical operating currents to reduce energy loss.

Continuous Current Load Recommended Busbar Size (T × W) Cross Section Area (mm²) Approximate Weight (kg/m) Typical Electrical Engineering Application
100A – 250A 3mm × 15mm / 3mm × 25mm 45 – 75 mm² 0.40 – 0.67 kg/m Modular Circuit Breaker Panels, Terminal Connection Lugs
400A – 630A 5mm × 40mm / 6mm × 50mm 200 – 300 mm² 1.78 – 2.67 kg/m Low-Voltage Distribution Boards, Solar Inverter Combiners
800A – 1250A 8mm × 80mm / 10mm × 80mm 640 – 800 mm² 5.69 – 7.12 kg/m Industrial MCC Switchgear, Power Distribution Feeders
1600A – 2500A 10mm × 100mm (Double Bar Layer) 1000 × 2 mm² 8.90 × 2 kg/m Transformer Secondary Links, Main Substation Incomers
3150A – 5000A+ 10mm × 120mm (3 to 4 Multi-Layers) 3600 – 4800 mm² 32.0 – 42.7 kg/m Heavy Utility Busway Ducts, Battery Energy Storage Racks
THERMAL CRITERIA

Skin Effect & Frequency

In high-frequency power electronics and 50/60Hz high-amp setups, rectangular busbars dissipate heat faster than round conductors. Multi-layer spacing optimizes air convection.

SURFACE PROTECTION

Tin / Nickel / Silver Plating

Electro-tin plating (3–12μm) prevents copper oxide films at joint interfaces, lowering contact resistance and preventing thermal runaway over extended service life.

ENERGY EFFICIENCY

Minimizing Joule Losses (I²R)

Selecting high-purity T2 material ensures line resistance stays strictly within design limits, cutting total energy dissipation across high-load grid networks.

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Core Product Catalog: Copper Plates, Bars, Tubes & Brass Profiles

Manufactured strictly according to GB/T, ASTM, JIS, EN, and DIN industrial standards.

PRODUCT SERIES 01

T2 / C11000 Electrical Conductive Copper Sheet & Plate

High conductivity copper plate with smooth surface finish and uniform thickness. Designed for electrical switches, transformer winding sheets, EDM electrodes, heat exchangers, and chemical containers.

  • Thickness: 0.3mm – 100mm | Width: 50mm – 2500mm | Length: 1000mm – 12000mm
  • Applicable Standards: GB/T 2058, GB/T 11091, ASTM B152, JIS H3300
  • Surface Finishes: Mill finish, Bright, Polished, Hairline, Mirror, Brushed, Antique
Copper plate stock
Pure copper sheet package
T2 Copper flat sheet stock
Copper sheets processing
Packaged copper plates
Standard copper plates bundle
Conductive Copper Rod
Round Copper Rod Stock
Pure T2 copper rod bundle
Machined copper bar stock
PRODUCT SERIES 02

T2 / TU2 / Silver Copper Conductive Rods & Bars

Solid drawn copper rods and extruded flat busbars engineered for high thermal transmission, electrical conductivity, and extreme mechanical strength. Widely applied in electrical switchgear, rail power contacts, and chemical valves.

  • Diameter Range: 2mm – 600mm | Length: 50mm – 6000mm or cut-to-length
  • Grades: T2, TU1, TU2, TP1, TAg0.1 (Silver Copper), C11000, C10100, CW008A
  • Custom Fabrication: Bending, CNC drilling, punching, welding, decoiling
  • Delivery Terms: FOB, CIF, CFR, FCA, DDP, DDU (10-15 working days)
PRODUCT SERIES 03

Seamless Copper Tubes & Pancake Coils

Seamless drawn conductive and refrigeration grade copper pipes available in straight lengths and continuous pancake coils. Superior elongation (≥40%) ensures smooth bending without wall collapse or leakage.

  • Outer Diameter: 3mm – 360mm | Wall Thickness: 0.1mm – 50mm
  • Shapes: Round seamless pipe, rectangular hollow conductor, square copper tube
  • Standards: ASTM B280, EN 12735-1, GB/T 1527, JIS H3300
  • Key Applications: Water cooling conductive pipes, HVAC, transformers, high-current hollow busbars
Copper pipe coil straight
Straight copper tube pack
Copper coil tube bundles
Copper coil air condition
Air conditioner connecting tube
Seamless copper pipe stock
Copper tubes container shipment
EXTENDED ALLOY CATALOG

High-Machinability Brass & Specialty Bronze Alloys

In addition to high-purity red copper, Shandong Baimaoxing supplies standard brass (H62, H65, H70, H80, H90, H96) and tin/nickel bronze alloys engineered for mechanical strength, valve production, precision hardware, and decorative architecture.

Grade (GB) UNS / ASTM JIS Grade Cu % Pb % Fe % Zn % Tensile Strength Rm (N/mm²) Key Applications
H62 C28000 C2800 60.5 – 63.5 ≤ 0.08 ≤ 0.15 Remainder 320 – 490 Conductive stampings, fasteners, radiator plates
H65 C26800 C2680 63.5 – 68.0 ≤ 0.03 ≤ 0.10 Remainder 295 – 440 Deep-drawn components, electrical connectors
H70 C26000 C2600 68.5 – 71.5 ≤ 0.03 ≤ 0.10 Remainder 295 – 440 Cartridge cases, heat exchanger tubes
H90 C22000 C2200 88.0 – 91.0 ≤ 0.03 ≤ 0.10 Remainder 225 – 365 Architectural trim, conductive springs, medals
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Precision Fabrication & Processing Tolerances

Advanced CNC cutting, tight-radius bending, hole punching, and surface treatment capabilities.

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CNC Shearing & Laser Cutting

High-speed fiber laser cutting and burr-free precision shearing for copper sheets up to 25mm thickness. Cut-edge verticality within 0.1mm.

Tolerance: ±0.02mm to ±0.05mm
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CNC Multi-Angle Bending

Eliminating tensile fracture through controlled grain-alignment bending (Flatwise & Edgewise bending up to 90°–180° without micro-cracks or orange peel).

Angle Tolerance: ±0.5°
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Stamping & Hole Punching

Round holes, slotted holes, chamfered edge radii, and countersunk configurations designed to match switchgear mounting bolts and busbar joints.

Hole Center Pitch: ±0.05mm
Uniform color and precision customized copper busbar features
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Engineering Supply Cases & Practical Applications

Proven track record supplying demanding infrastructure, new energy storage, and industrial facilities.

PROJECT CASE 01

High-Voltage Switchgear & MCC Distribution Cabinets

Client: Leading European Power Equipment Fabricator
Material: T2 (C11000) Tin-Plated Copper Busbars (8×80mm & 10×100mm)
Key Challenge: Required zero-burr CNC punching with edge-radius R1.5 to eliminate electrical discharge at 35kV switchgear operation.

Result: Supplied 120 metric tons with 100% on-time delivery; joint resistance decreased by 14% compared to bare copper.
PROJECT CASE 02

New Energy BESS (Battery Energy Storage System)

Client: Southeast Asian Megawatt Energy Storage Integrator
Material: Flexible Laminated & Solid T2 Copper Flat Busbars (3×30mm)
Key Challenge: High vibration absorption inside battery modules with insulation coating and tight space limits.

Result: Custom bent 45,000 sets of nickel-plated busbars with ±0.02mm pinhole precision, passing 1000-hour salt spray testing.
PROJECT CASE 03

220kV Grid Substation Main Transformer Incomer

Client: National Power Transmission EPC Contractor
Material: Heavy Tubular Copper Conductors & Silver-Alloy Rods (TAg0.1)
Key Challenge: Extreme continuous ampacity (4000A+) with minimum thermal expansion under seasonal peak temperature swings.

Result: Fabricated large-diameter thick-walled copper tubes with ISO 9001 certified batch test reports and zero downtime in 3 years.

Production Line, Processing Workshop & Jobsite Deployments

Surface treatment line
Copper production line
Product usage electrical switchgear
Cooperative customer case
Global logistics cooperative project
International Quality Qualification Certificate
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Export Packaging & Ocean Logistics Standards

Comprehensive anti-oxidation, moisture-proof, and sea-freight container loading protocols.

Product Export Packaging
Container Packing Dimensions
SEAWORTHY PACKING

Multi-Layer Moisture & Surface Protection

  • Surface Film: Neutral kraft paper interleaving and PE protective stretch film to eliminate surface scratching.
  • Moisture Barrier: Desiccant bags and VCI anti-corrosion waterproof wrap prevents salt-mist oxidation.
  • Reinforcement: Solid fumigated wooden cases (ISPM 15 compliant) or heavy wooden pallets banded with steel strapping.

Container Load Specifications

  • 20ft GP Container: 5898mm (L) × 2352mm (W) × 2393mm (H) | Payload: 24–26 CBM (up to 27 MT)
  • 40ft GP Container: 12032mm (L) × 2352mm (W) × 2393mm (H) | Volume: 54 CBM
  • 40ft HC Container: 12032mm (L) × 2352mm (W) × 2698mm (H) | Volume: 68 CBM
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Frequently Asked Questions (FAQ)

Essential technical and procurement details for international copper buyers.

Q1: Can you provide Mill Test Certificates (MTC) with each shipment?

Yes, absolutely. All copper products delivered by Shandong Baimaoxing Iron and Steel Co., Ltd. are supplied with official Mill Test Certificates in accordance with EN 10204 3.1. The MTC includes certified chemical composition, IACS electrical conductivity test results, tensile yield strength, elongation, and dimensional tolerance checks. Third-party inspection (SGS, BV, TUV) is supported.

Q2: What custom cutting, bending, and punching capabilities do you offer?

We offer full-service precision machining based on customer CAD/DXF drawings. Our facilities feature CNC multi-station busbar processing machines, laser cutters, beveling tools, and plating lines (Tin, Nickel, Silver). We handle edge rounding (Full Radius / R-edge), 3D multi-axis bending, chamfering, and localized tin plating on busbar contact points.

Q3: What is your Minimum Order Quantity (MOQ) and lead time?

For standard catalog sizes and in-stock items (such as T2 flat bars and standard pancake copper coils), our MOQ is as low as 500kg – 1000kg with immediate dispatch. For custom dimensional extrusions or specialized CNC fabrication, MOQ is typically 1,000kg with an expedited lead time of 10 to 15 business days.

Q4: How does T2 copper compare with TU1 (Oxygen-Free) copper in electrical systems?

T2 (C11000 ETP) contains a trace oxygen level (≤0.02%) and provides ≥98% IACS conductivity, offering the highest cost-to-performance ratio for switchboards, bus ducts, and transformers. TU1/TU2 (C10100/C10200 OF-Cu) has oxygen content ≤0.002% and conductivity ≥100% IACS, making it hydrogen-embrittlement resistant for vacuum electronics, electron tubes, and high-temperature brazing applications.

DIRECT FACTORY SUPPLY

Ready to Optimize Your Power Conductor Solutions?

Contact Shandong Baimaoxing Iron and Steel Co., Ltd. for immediate technical consultation, customized dimension quotes, and full MTC certification files.

Sales Manager: Wendy
Phone / WhatsApp / WeChat: +86-15216350333
Official Email: baimaoxingsteel@gmail.com
Website: baimaoxingsteel.com